Liquid Pipeline Sizing


Spreadsheet

36 rows x 3 columns

fx
A B C
1 Liquid Pipeline Sizing
2 Pipeline Data
3 Pipe Diameter 6 inches
4 Pipe Length 5000 ft
5 Relative Roughness (e/D) 0.0006 -
6 Elevation Change (dH) 0 ft
7
8 Fluid Properties
9 Liquid Density 52 lb/ft3
10 Liquid Viscosity 3.5 cP
11
12 Design Flow Rate
13 Target Flow Rate 3000 bbl/d
14
15 Pressure Drop Calculation
16 Pressure Drop 107.6429088 psi
17
18 Pressure Requirements
19 Desired Outlet Pressure 50 psia
20 Required Inlet Pressure 157.6429088 psia
21
22 Verification
23 Calculated Outlet Pressure 50 psia
24
25 Flow Capacity Check
26 Available Pressure Drop 200 psi
27 Max Flow Rate 4256.734657 bbl/d
28
29 Flow Properties
30 Velocity 0.9929500061 ft/s
31 Reynolds Number 10994.28571 -
32 Friction Factor 0.03110484053 -
33
34 Velocity Check
35 Erosional Velocity Limit 10 ft/s
36 Velocity OK? OK

Description

Design a liquid pipeline using Darcy-Weisbach pressure drop calculations. Determine required pressures, flow capacity, and verify velocity limits.

Design Steps:

  • Define pipeline geometry and fluid properties
  • Calculate pressure drop at target flow rate
  • Determine inlet/outlet pressures
  • Check velocity and Reynolds number

Velocity Guidelines:

  • Crude oil: 3-8 ft/s typical
  • Water: 5-10 ft/s typical
  • Erosional velocity limit: varies by fluid and material

Relative Roughness:

  • New steel: e/D = 0.0002
  • Commercial steel: e/D = 0.0006
  • Corroded steel: e/D = 0.002

Elevation Change (dH):

  • Positive: outlet higher than inlet (uphill)
  • Negative: outlet lower than inlet (downhill)
  • Zero: flat pipeline

Reference: Crane Technical Paper No. 410 - Flow of Fluids.

How to use this blueprint
  1. In Excel, go to the Petroleum Office ribbon tab and click Blueprint Manager
  2. Search for Liquid Pipeline Sizing
  3. Click on the blueprint to preview the spreadsheet template
  4. Click Insert to place it into your worksheet. Modify the input values to match your data.
Tags:
pipelineliquidDarcy-Weisbachpressure-dropfriction-factor

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